Optimizing Advanced Manufacturing for a Wearable Smart Injector System
Main contact


Portals
-
Vancouver, British Columbia, Canada
Project scope
Categories
Mechanical engineering Hardware product design Supply chain optimization Environmental sustainabilitySkills
waste management manufacturing process management injection molding plastics extrusion bill of materialsDescribe the project's main objective and goals
This project aims to optimize the advanced manufacturing processes involved in producing Pocket Clinic’s 7-day wearable smart injector, with a specific focus on waste reduction, recyclability, and process efficiency.
Waste Management Objectives:
- Redesign manufacturing workflows to reduce material waste during component production (e.g., microfluidic components, cartridges, and electronics).
- Implement closed-loop recycling strategies for components used in the patch pump housing and sealing systems.
- Evaluate packaging and labeling methods to reduce single-use plastic waste in clinical and at-home settings.
Advanced Manufacturing Focus:
- Adopt high-precision additive manufacturing and micro-molding techniques to minimize material overuse.
- Integrate real-time quality monitoring to reduce defective parts and improve yield in cartridge assembly.
- Explore bio-based or recyclable alternatives for certain components.
Potential Extensions:
- Design for Disassembly: Create modular components (e.g., interchangeable cartridges) that facilitate easier end-of-life processing.
The project will deliver a comprehensive process improvement report tailored to the production of Pocket Clinic's smart injector. Deliverables will include:
- A waste audit and material flow analysis of the current manufacturing line.
- Process maps identifying areas for waste reduction and process bottlenecks.
- Evaluation of recyclable and reusable materials in the design.
- A list of actionable recommendations to enhance sustainability and manufacturability.
- An implementation roadmap for scaling up with minimal environmental footprint.
Providing specialized, in-depth knowledge and general industry insights for a comprehensive understanding.
Sharing knowledge in specific technical skills, techniques, methodologies required for the project.
Direct involvement in project tasks, offering guidance, and demonstrating techniques.
Providing access to necessary tools, software, and resources required for project completion.
Scheduled check-ins to discuss progress, address challenges, and provide feedback.
Supported causes
The global challenges this project addresses, aligning with the United Nations Sustainable Development Goals (SDGs). Learn more about all 17 SDGs here.
About the company
Pocket Clinic provides personalized therapy for patients with chronic conditions, disrupting the drug delivery market by combining cost-effective high-tech equipment with daily use gadgets like smartphones and smartwatches.
Main contact


Portals
-
Vancouver, British Columbia, Canada